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| Preventative
Maintenance Checklist |
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| EVERY
FUEL STOP |
- Check crankcase
oil level
- Check radiator
water level
- Check water
pump packing Visual inspection of engine
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MONTHLY |
- Check water
pump for leaks and end play
- Check carburetor
and fuel lines for leaks Inspect fan for cracks
- Check battery
water level
- Check tire
air pressure -34 lbs.
- Check tires
for breaks, cracks, and abnormal wear
- Check radiator
water level
- Check water
pump packing Visual inspection of engine
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| EACH
500 MILES |
- Lubricate
in accordance with 500 mile Lubrication Chart
- Change crankcase
oil
- Tighten accessory
mountings (windwings)
- Inspect radiator
hoses
- Check fan
belt adjustment (See Service Adjustments)
- Check wiper
blade rubber
- Check generator
charging rate, adjust as required (See Service Adjustments)
- Check carburetor
and fuel lines for leaks
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| EACH
1,000 MILES |
- Do all 500
mile checks
- Test front
wheel bearings for looseness (See Service Adjustments)
- Oil generator
bushings at each end of generator
- Tighten spring
U-bolts, front and rear.
- Tighten all
wheel lug nuts (64 ft. lbs torque)
- Test all
lights (head, tail, stop, dash, dome)
- Inspect all
cotter pins (See cotter pin list)
- Wipe out
light switch (End of steering column)
- Lubricate
door hinges, striker plate, dovetails
- Inspect entire
fuel system for leaks
- Inspect exhaust
system for leaks
- Check steering
wheel free play (2" max, See Service Adjustments)
- Check specific
gravity of battery, charge if needed (See service and repair,
Battery)
- Check for
tight electrical connections at all harness connections.
- Check for
tight coil connections
- Check for
tight connections at ammeter and terminal box
- Check distributor
point gap (.01 6 -.018) See Service Adjustments
- Clean battery
posts and clamps, tighten battery ground connection
- Clean horn
commutator
- Drain fuel
sediment bowl
- Check clutch
pedal for free play, See Service Adjustments
- Check tail
light lens mounting screws
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| EACH
2,000 MILES |
- Do all 1,000
mile items
- Lubricate
in accordance with 2,000 mile Lubrication Chart
- Inspect starter
commutator and brushes
- Examine tires
for wear, cracks and damage
- Adjust Service
Brakes (See service Adjustments)
- Inspect front
leaf spring for sagging and cracks
- Repack top
end of shock links
- Tighten differential
banjo bolts
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| EACH
5,000 MILES |
- Do all 2,000
mile items
- Test engine
compression
- Tighten rear
wheel axle nut
- Rotate tires
- Lubricate
in accordance with 5000 mile Lubrication Chart
- Flush cooling
system
- Lubricate
speedometer cable
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| EACH
10,000 MILES |
- Do all 5,000
mile items
- Pull all
brake drums
- Inspect brake
linings, drums, and springs
- Polish headlight
reflectors
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